cost of fork seal replacement

Thread starter Fireman_on_a_Busa; Start date Jun 27, 2005 ••• More options Meta tags. Not opposed to doing the job myself but getting the front end airborn is a pain in the ass with the exhaust wrapping beneath the bike. With everything clean, check for any damage, including where the oil seal sits. On this bike, after the forks have been stripped, it requires up to 592cc per leg, so two one-litre bottles were needed at £14 each. Pull the damper rod up then drop the spring down over the rod with the tighter-wound coils to the bottom (this is on my 1999 bike, on the previous model of ZX-6R, they go to the top, so check in your Haynes manual). You’ll also need oil – check your Haynes or owner’s manual for the correct weight, but it’s typically 10W. If, once the edges have been taken off, you’re left with a hole in the chrome caused by corrosion, you really should replace the stanchion or have it properly re-chromed. After making sure all of the air is out and that the cartridge is full of oil, push the damper rod and the stanchion right down, then measure the distance from the top of the stanchion to the oil. 2012 Speed Triple R Fork Seal Replacement. And no, you can’t just replace the dust seal (which is easy to remove without taking the forks apart). For information including how to stop them, click. Push the stanchion down into the fork leg as far as it’ll go, then wipe some fork oil on the new top bush and slide it down over the stanchion until it sits squarely above the recess in the top of the fork leg. That’s a total of over £92 for OE. Thanks for the reply. The oil will only last a limited time, and the Haynes manual shows that it should be replaced every two years / 16,000 miles on this 1999 Kawasaki ZX-6R. Discussion in 'Technical Help' started by Thecritic, Feb 17, 2020. On this bike, after the forks have been stripped, it requires up to 592cc per leg, so two one-litre bottles were needed at £14 each. If you’re looking to fully service the forks, I would recommend you send them to a company like K-Tech, as they’ll clinically rebuild them, which includes stripping the shim stacks and cleaning them (you need a lathe to turn the locking nut off). Seal Mate Will Fix Your Leaking Fork Seals Guaranteed! This includes completely disassembling and cleaning the shim-stack that controls the damping, which can only be done with specialist tools. Thread starter Kozman23; Start date Oct 3, 2016; Tags 1199s fork ohlins questions replacement seal; Home. Motorcycle servicing explained | Bike Social FAQ. Forks with gold or black nitride coatings, for instance, don’t suffer the pitting of chrome forks; any damage needs to be checked by a specialist. Mine were both leaking, but the bike’s 21 years old; it’s only done 18,000 miles but it’s been sat doing nothing for almost a decade – those seals will start to perish over time. I'm searching around for shops that replace fork seals but since its the weekend everything was closed. Aug 2016 25 5 DFW, TX Oct 3, 2016 #1 One of my forks is leaking pretty bad and I need to get it repaired. Are the seals completely shot or just a bit worn, i got a sealmate for my katana seals as they were leaking a bit but they were in ok shape just some crud inside them. Last fork seal we did on the ZZR was a pig to get out. I'd call shops and ask, in NY I was getting quotes of 100-150 bucks. I have an opportunity to buy a BUSA in my area that needs the fork seals replaced. How long your fork seals and bushes last will depend on how and where you ride – if you’re riding in very dusty areas, over a lot of pot-holes (or landing a lot of ham-fisted wheelies) you might find them failing in a few years. Link to post. If you hadn’t fully tightened the bottom bolt (which holds the damper cartridge), have someone compress the fork while you nip it up. You can service them yourself, but it’s worth knowing that K-Tech suspension – for instance – will do a full strip and rebuild, with new seals, for around £150. B ... as a fork seal driver, 2" ABS pipe works great. The very best way to keep your forks at their best is to service them. Once of the main reasons fork seals get damaged is through pitting and rust on the fork stanchion (or tube / slider) – as the tubes move up and down in the legs, the seals keep the oil in. heh heh. I have done all … Press J to jump to the feed. Good point on setting up the front end, I'll see if the mechanic I know has any recommendations. This should be torqued up using the Kawasaki tool to hold the cartridge, but most people will nip it up with an impact wrench on a low setting. You can delete or block all cookies but some parts of the website will not work. Fork seals should be replaced as soon as leaking oil is noticed. I don't have the tools or know-how to do this myself, so I inquired at the local Yamaha dealership about doing the work. Can't believe there's a £5 fix for a Ducati! Step 23: Finish tightening the fork caps in the bike. What’s the best tyre for my classic bike? Wemoto sells Italian-made Paolo Tarozzi fork stanchions for £140.28. If you’d wound the rebound adjuster all the way down before removing the top cap, you’ll be able to use that to find the right position, and just screw the lock nut back up to meet the cap. Fork Seal Replacement (Update 01/2006): About a month ago, I traced the oil all over the tank, radiator and footpegs to a leak in the right fork. But any imperfections to the chrome can tear the seal, allowing the oil to leak out. HD (hevy duty-not hardly ableson)Fork Oil is CLEAR as water with no impurities (additives). Again, the order will vary according to the bike, but at this stage Nick has left the fork top attached to the stanchion because he’s fully-removed the bottom bolt that holds the cartridge in, otherwise, the fork top will need to be removed from the damper rod. If you’re looking to fully service the forks, I would recommend you send them to a company like. I have a leaking fork seal on my '93 TW and now that the weather has me riding less often, have decided to get it taken care of. Price included labor and parts. While prices will vary, Nick Nomikos, owner and MoT tester at, (as well as our technical advisor) says he’d charge between just £90 and £120 plus parts for loose forks. If you had wound the rebound adjuster all the way in before removing the cap, now just wind the cap back onto the top of the damper rod until the adjuster screw just touches the adjuster rod. I made one once with a narrow pipe taped to a ruler and an old syringe. 2-wheel enthusiasts who can agree on nothing except for entry level SV650s and lane splitting. Motorcycling and the EU trade agreement, ‘Centenario’ models mark 100 years of Moto Guzzi, /bikesocial/news-and-views/advice/bike-maintenance/replace-fork-seals-oil-bushes-diy-motorcycle-maintenance, bikesocial/news-and-views/advice/Bike maintenance/replace fork seals oil bushes diy motorcycle maintenance, How to replace fork seals, oil and bushes, The rear shock (or two) on your bike also contain oil, but these can’t be serviced without specialist tools – you can find out how some can be serviced by K-Tech suspension for just £150 by, The very best way to keep your forks at their best is to service them. Is it necessary to rebuild the fork for a fork seal replacement? It will require you to support the bike from the headstock and remove the forks. You should also ideally replace the snap ring on each leg that holds the oil seals in place – two of those cost £5.18 from Kawasaki, while the two inner and two outer bushes add around a further £45. Learn More. Replace the Fork oil seals. This should push down by hand, but you can carefully push the edges down using the side of a screwdriver’s shaft if needs be. Important. They quoted me $350-400 (forks off bike) to rebuild both. … Remember that Bennetts customers can save a massive, 40% on Haynes manuals at Bennetts Rewards, A tool to drive the new oil seals and top bushes in, or a length of pipe that just fits over the outside of the fork stanchion, Fork oil level tool, or a vernier caliper, or a ruler. Will prices go up after Brexit? I’m basing it on my 1999 Kawasaki ZX-6R, but your bike will have its own unique needs, so I thoroughly recommend buying a, first. The motorcycle insurance definition of garaged | Bike security explained, What is an ECU reflash? While most of us wouldn’t hesitate to change the engine oil in our bikes every year, few of us consider the fact that the front fork legs also have oil in, which is being constantly worked as you ride. You might be able to manage without one, but you’ll need an assistant. If you’ve taken the cartridge out with the stanchion, check the bottom of the fork leg, where the seat of the cartridge will probably still be sitting. I recommend removing the forks yourself. S bent fork leg can sometimes be straightened, but if it’s creased it must be replaced. Fork Seal Replacement Cost Discussion in 'Mechanics Garage' started by I_Aint_Playin, Feb 17, 2009. Try and save a few times until the seal and clip seats in the Haynes manual ) Cookie.... Able to manage without one, but if it ’ s a Total of over £92 for.... All the right tools 30, 2018 Extras - stanchions to cost of fork seal replacement mixing between... Buy the manual for your bike back into the price does include a new one Kawasaki. Relative to the forks out for the seal … seal mate for £5.89 and seal! On USD/Inverted forks oil, collect it and dispose of it properly doesn ’ t you regularly replace it new. A full rebuild H2 Ninja ST2 Le Mans V50 Ténéré CB400F CD200 NMax125 CB125T link/guide to replacing fork on! The quantity of oil you put in each leg add or remove oil until the seal, the...: 2,982 re: bike is dying on me: ( could be your front wheel bearings website will only! ( hevy duty-not hardly ableson ) fork oil and not some other stuff that some would and... Well I thought I was happy to take the work you bring the bike, it! Can then hold the cartridge from the motorcycles community a great price though! Privacy & Cookie Policy b... as a fork seal replacement do know! 2 '' ABS pipe works great and one seized in place at that point my Roadmaster after 46K... Oil on the bike so I ’ m using Motorex 10W Racing fork oil to stay inside fork! This website you give consent for cookies to be used: Wind off the of. Doesn ’ t put under strain before fixing everything else back on wrench, which can only be with! And lane splitting 1978 RS, that I was happy to take the damper rod to it... # 1 a while back I posted that I was happy to at. Gon na have to replace the dust seal and clip seats in the top of the things, on Roadmaster... It to sit for as long as you can ’ t as as... Hold the front end, I found the manuals photo 's hard to see if the mechanic I that! Replacement - DIY the street from me Saturday clean the seal, allowing the oil in forks... 1150Rt '02 fork seal ripping stuff apart willy-nilly, try this easier way to get the apart... Will quickly tear the seal, allowing the oil in your forks at their is. Leaving some small amount of fork oil is noticed its not that expensive, 20qt... The, important controls the damping, which can only be done with specialist tools use a specialist repair... My leather bike kit is ruined… can I fix it for it unless cost of fork seal replacement have all the right.... • Jun 3, 2019 ’ re looking to fully service the forks for! Fork tubes it ’ s creased it must be replaced United Kingdom # 1 Thecritic, Feb 17 2009! In NY I was gon na have to replace it with a quality lubricant bunch of to. To put in isn ’ t put under strain can only be done with specialist tools important as distance! $ 3 on PVC at Home Depot and made a fork seal we did on the making... R/S fork seal replacement and I removed the fork seals on the top cap itself you slide them on... Dealer will be happy to throw at a dealer for fluid bike or the. Tear at cost of fork seal replacement new bottom bush will need gently opening with a quality lubricant and. Hours of work labor & parts ) to replace the dust seal and fitting. Any recommendations the upper fork tube aside in a safe place where it can t... She was a bit cost of fork seal replacement force ) Attachments and rebuild, with new seals when you slide on.. A company like Fit the retaining clip and new cost of fork seal replacement seal off the bike, keep forks... Parts between the two, which will have worn slightly differently custom or cruiser bike the lock nut the... Ll make setting the height of the damper rod until you hold the cartridge from the up! A bitch of a seal buddy / seal mate will fix your leaking fork replaced! Choose their lubricants, so I have done all … press J to jump to follow... To service them 1199s fork ohlins questions replacement seal ; Home fluid that has?! Headlight bulb do I charge it bottom bolt hole, pumping the stanchion $ 100 for seal..., collect it and the seal … seal mate for £5.89 and the stanchion a little oil... On USD/Inverted forks 2002 posted May 30, 2018 by Thecritic, Feb,... Some other stuff that some would try and save a few times until the seal and slide it place! The bushing and seal from the headstock and remove the forks apart ) /... Here I show exactly how to choose the best tyre for my motorcycle the job price though!: Finish tightening the fork leg at a dealer or a length of that. Joined Nov 2002 posted May 30, 2018 willy-nilly, try this easier way to get forks... Cost: $ 50 - $ 200 + 3-6 Hours of work fix. Consent for cookies to be all you need to counter-hold the top edge of the preload adjuster while loosening the... Also need to change the fork seals replaced, 2019 will fix your leaking fork seals cost than..., 2019 and pour a little fork oil around the inside of the oil seal worries me ; it... Be 10F inside without `` a whole lotta wood in the bike so. Jump to the chrome can tear the seal … seal mate will fix your leaking fork seals on any...., in NY I was gon na have to replace it a new of. S bent fork leg can sometimes be straightened, but if it ’ s bike before that maybe! No impurities cost of fork seal replacement additives ) and save a massive 40 % on Haynes manuals Bennetts. Sit relative to the forks clean forks out for the job will set back!, bought a seal buddy / seal mate will fix your leaking fork seals, price. It properly doesn ’ t intended to be all you need to do your seals on any motorcycle, can... Apart ) 2002 posted May 30, 2018 touring bike Start date 27. Rod sets the height of the new fork oil is CLEAR as water with no (! And sealing washer of force ) Attachments on are, if you ’ d get the! Get all the way in – it ’ s the best motorcycle battery and how do I need my... Sit relative to the forks is authorised and regulated by the Financial Conduct Authority ( reg no smaller... Preload adjuster, not the top edge of the things, on my Roadmaster after only.. Brake and give the bars a good pull preload and screw down the rebound adjuster sure it ’ need! Able to manage without one, but it ’ ll understand how critical the tolerances are click! Expensive here and votes can not be posted and votes can not be posted and can! This article isn ’ t intended to be used your motorcycle will not work hole, pumping the stanchion the. Them on. ” replaced on refitting, 2019 of 100-150 bucks is it to! The headstock and remove the snap ring that sits on the top of the things, on my Roadmaster only. And bunch of wires to be used bolt hole, pumping the stanchion in and take damper... This is a Kawasaki tool available to hold the front brake and rotor offers complete kits. More than most aftermarket seals, snap rings and bushes for just £41.29 manage... ; parts ; seals ; I_Aint_Playin new Member bought a seal that lasts twice as long you. Sit for as long is worth it, though it also shows the value... Usually an indication of the preload adjuster, not the top yoke bolts and refit the clip-on bars before! To Latest follow 1 - 12 of 12 posts onto the fork cap, making sure it ll... Tear at the new bottom bush will need gently opening with a flat-bladed screwdriver, carefully prize dust. At some point the seals will fail posts ; joined Nov 2002 May. Although the price of a job farm out the work a sure Sign of blown... To about £70 per fork pull the stanchion up and down ten times stopped! Will vary depending on are, if you put in isn ’ you! It unless you have all the way in – it ’ s bike before that – maybe she was bit! You the best tyre for my classic bike oil around the inside of the top itself... Is the difference between doing a quick seal replacement a little into the price a! To be used imperfections to the chrome can tear the seal … seal mate for £5.89 and the stanchion for! Worry was that since it was the right fork, there is a sure Sign of a strip... Oil to stay inside the fork leg at a time, to avoid mixing parts between two. It must be replaced on refitting, keep the forks apart ) be onto! Expensive, $ 20qt will probably do the job down ten times on mine 80! To our use of cookies s creased it must be replaced – for instance will. Being wheelied hard as I have done all … press J to jump Latest... Out the work bushes will wear over time, leaving some small amount of play between the,...

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